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FOG: Kitchen Staff Training

This article includes all you need to know about FOG including what it is, and why it's a problem and what you can do to help.

Updated over 6 months ago

Access: Business Establishments

Overview: A walkthrough of FOG and how your business can help prevent FOG related problems.

Topics:

Introduction to FOG

What is FOG?

FOG is a shorthand way of saying Fats, Oils and Grease. FOG is composed of animal and vegetable fats and oils that are used to cook and prepare food. FOG should be recycled for use in other products, properly disposed of or land applied.

Why is FOG a Problem?

FOG can also cause backups in your sewer lines that can send sewage into your home or restaurant. That is an open invitation for disease and illness. A wastewater system is similar to the human body. Wastewater flows through pipes (arteries), is pumped at pump stations (heart) and cleaned by the wastewater plant (kidneys). FOG clogs the pipes in the sewer system just like cholesterol clogs arteries. This makes the pumps work harder and can cause them to fail, just like having a heart attack.

How does FOG affect you?

Food waste, as well as water that has been used to wash kitchen equipment, dishes, and floors, contains FOG. When FOG is washed or poured down the drain and into the sewer, it cools and solidifies causing sewer pipes to become clogged.

Over time, FOG builds up and eventually blocks entire sewer pipes, causing sewage backups and overflows. Property damage can result from sewage backing up into the building leading to expensive cleanup and plumbing repairs that you are responsible for. Sewage spills and backups can also result in Health Department code violations that can lead to the closure of your business operations.

If a sewer spill occurs, immediately stop using water, call a plumber, and the City immediately! If sewage is released and enters a storm drain, the sewage will flow to the ocean causing an immediate public health hazard and possible beach closure.

How You Can Help

To eliminate FOG related sewer spills and backups, the City has adopted a maintenance program to frequently inspect and clean the City’s sewer lines. However, the most effective way to minimize FOG accumulation in sewers is to prevent the introduction of FOG into the sewer system in the first place.

To achieve this goal, the City adopted a Fats, Oils, and Grease (FOG) Control Program that regulates FSEs and provides a mechanism to help control and minimize the introduction of FOG into the City’s sewer system. The City’s FOG Control Program implements a three-part approach:

Food Service Establishment FOG Control Program

The FSE FOG Control program provides the City, through the FOG ordinance, with the authority to inspect and monitor the implementation of BMPs.

Enhanced Sewer Maintenance and Cleaning

Enhanced sewer maintenance activities are scheduled as a result of the City’s inspection of the sewer system using a closed circuit television (CCTV) inspection system.

How to Achieve Compliance with the Food Service Establishment FOG Control Program

Achieving compliance with the City’s FSE FOG Control Program requires the implementation of all of the following BMPs by the FSE through an Employee Training and Awareness Program.

  • “Dry Wiping” Pots, Pans, Dishware, and Work Areas to Remove Grease

  • Spill Prevention and Proper Clean Up Methods

  • Drain Screening

  • Proper Dish Washing and Equipment Cleaning

  • Recycling FOG

  • Maintenance of Kitchen Exhaust Filters

  • Posting “No Grease” Signs

  • Maintenance of Grease Control Devices (Grease Traps and Grease Interceptors)

The above BMPs are designed to reduce or eliminate FOG into the sewer system. Other BMPs not listed may be necessary to further reduce or eliminate FOG.

Dry Wiping Pots, Pans, dishware, and Work Areas to Remove Grease

Remove food waste with paper towels or a spatula from dishes, pans, and workareas by “dry wiping” before washing will prevent FOG from entering your sewer system. Washing food waste and FOG into the drains will eventually cause FOG to build up and create costly blockages in your sewer lines. Train employees how to “dry wipe” food waste from pots, pans, and dishware by:

  • Using rubber scrapers or paper towels to remove food waste, fats, oils and grease from cookware, utensils, pots, and pans before washing. Food waste should be disposed in a double bagged trash can.

  • Keep “dry wipe” tools by the dish washing area for easy access and use.

  • Using food grade paper to soak up oil and grease under fryer baskets prior to mopping floors.

Spill Prevention and Proper Clean-Up Methods

All employees shall be trained on spill containment and proper spill cleanup methods. Preventing spills will help prevent slips and fall hazards as well as clogged drains. For spill prevention:

  • Empty containers before they are full to avoid spills

  • Place lids on all containers when transporting liquids, particularly containers with liquid wastes containing FOG

  • Provide employees with proper tools, e.g., carts with wheels, and ample containers to transport materials without spilling

  • Practice effective spill containment and clean up. Sweep or vacuum spills of dry products

Restaurants that use large amounts of cooking fats, such as deep fryers, should post their spill response procedures and have a spill kit in an easily accessible well known location. The spill kit shall contain absorbent material, like absorbent pads or kitty litter for liquid spills. To clean FOG spills employees should be trained to:

  • Block off all sinks and floor drains near the spill

  • Use absorbent material in the spill kit to completely surround the spill

  • Sweep up used absorbent material and throw it away

  • Mop with a degreaser only to remove trace residues

Screens in Drains

Keeping food particles containing FOG out of the sewer system can prevent clogged drains and pipe blockages. To implement this, install screens that have 1/8-inch or 3/16-inch screen openings in each floor, mop and hand sink. Train employees on the following:

  • How to clean drain screens frequently and dispose of the collected material in a trash can

  • How to replace damaged or missing screens

Dishwashing and Cleaning Equipment

Proper dishwashing and cleaning methods will prevent food solids and FOG from clogging drains and causing backups. Train employees to:

  • Use a rubber spatula to scrape the sides of deep fryers and large pots then wipe with paper towels before washing All excess grease and oil should be placed into a waste grease container and throw paper towels in the trash

  • Empty grill and broiler drip pans into a waste grease container and then wipe down with paper towels prior to washing. Dispose of the paper towels in trash

Recycling FOG

All waste fryer oil and cooking grease must be disposed into designated waste FOG containers. A list of suggested registered liquid waste haulers can be found on Orange County’s Health Care website. To recycle FOG, train your employees to:

  • Never throw waste oil down any drain

  • Collect and store deep fryer waste oil in a designated recycling container

  • Keep FOG waste containers covered at all times and promptly clean all spills and residue

  • If FOG waste containers are stored outside, lock and secure lids to prevent theft and/or vandalism, and rain from getting into the container

  • Keep containers in good working order and free of leaks

  • If possible store waste FOG containers indoors. This will minimize the risk of theft and spills

Maintenance of Kitchen Exhaust Filters

Routinely clean kitchen exhaust system filters. If filters are not cleaned on a regular basis, grease and oils escape through the kitchen exhaust system and can accumulate on the roof of your establishment and eventually enter the storm drain system when it rains. Hood filters can be cleaned by a company or employees. If employees clean hood filters train your employees to:

  • Place the hood filters over a double bagged trash can. Spray degreaser on the dirty hood filters to loosen the grease and allow the excess degreaser to drip into the trash can

  • Use a paper towel to wipe down the hood filters once the degreaser has been applied

  • Dispose of the paper towel in the trash can

  • Wash the hood filters with soap and hot water once all the excess grease has been removed

Spraying filters with hot water using little or no detergent over a mop sink connected to a grease trap or interceptor can also effectively clean hood filters. After a hot water rinse (drain must be connected to a grease trap or interceptor), filter panels can be placed into the dishwasher.

Post “No Grease” Signs

Post “No Grease” signs near three compartment sinks and mop sinks to remind your staff that FOG should never be poured down the drain. This will serve as a constant reminder to your employees to properly recycle FOG and to dispose of food waste in the garbage, not down the drain. The City will provide your facility with “No Grease” signs and other FOG related information that you can use to educate your staff.

Grease capture device basics

Grease Trap vs. Grease Interceptor

Grease traps and grease interceptors are both considered grease control devices. Grease traps are smaller devices, usually 25-100 gallon capacity, that are typically located inside a food service facility. A grease interceptor is a larger device, usually 750 to 2,000 gallon capacity, which is located underground and outside of a food service establishment. Grease control devices are designed to collect, contain and remove food solids and grease from wash water while allowing the remaining liquid waste to discharge to the sewer system.

Maintenance of Grease Control Devices

For grease control devices to be effective the units must be properly sized and maintained to allow adequate time for food solids and FOG to settle and accumulate. Inspecting and cleaning a grease control device is critical to ensure that it is functioning properly. Grease Control Devices are required to be cleaned every 6 months at a minimum. Proof of maintenance can be kept in the online SwiftComply database.

Basic maintenance requirements for grease control devices:

The total FOG and solids in the grease control device should never be over 25% of the capacity of the tank. Always review the maintenance record to see that it is less than 25%. If the grease control devices is greater than 25 percent of the holding capacity you are required to perform a full cleaning of the device.

FSEs that clean their own grease control devices are required to maintain a record that documents the cleaning activities in the FOG Training Manual. Records should include the name of the employee who performed the cleaning, date/time of cleaning, amount of grease removed and the disposal location for the grease.

Grease Trap Maintenance

When inspecting and/or cleaning your grease trap, confirm that the grease traps contain their internal baffles and inlet piping flow restrictors/air relief during every inspection and cleaning. These components aid in grease removal by reducing turbulence and increasing holding time within the trap.

Self-clean Maintenance Action Plan:

  1. Remove water in the trap to facilitate cleaning. The water should be disposed of in the sewer system

  2. Remove baffles, if possible

  3. Remove the accumulated grease out of the interceptor and deposit in a FOG container

  4. Scrape the sides, lid, and baffles to remove as much of the grease as possible, and deposit the grease into a FOG container

  5. Replace the baffle and lid

  6. Record the volume of grease removed on the maintenance log

  7. Contact a hauler or recycler for grease pick-up.

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